Sujan Industries is the most distinguished Class A certified Casting Parts Manufacturer in India that produces and supplies premium quality Steel, and Ductile Iron Casting goods for the Indian Railway & other heavy engineering industries. Situated around 50,000 sq.ft. area, the manufacturing plant at Sujan Industries is equipped with state-of-the-art instruments and has the capacity of producing 3600 MT casting products annually. Having all the internal facilities gives us complete control over quality & testing parameters from raw materials to the end product.
With all the latest machinery and technical equipment for producing the top quality casting products, our casting foundry started its journey in 2019. Since then, we’ve gained wide expertise in manufacturing casting products for Rail application, pump, valve, and general engineering applications, etc. Each of our casting products meet Global stringent requirements in various MOC like Plain carbon steel, Alloy steel, high nickel alloys, Stainless Steel, Duplex Steel, Super Duplex Steel, Ductile Iron and ADI in the weight range of 5 kg to 1000 kg single piece.
The team of skilled professionals at Sujan Industries, with extensive knowledge of the foundry sector, executes the entire manufacturing process with optimal accuracy, performance, and quality. At our plant, the steel casting products are developed by following the steps like, Moulding and Core Making, Melting and Casting, Demoulding, Shot-blasting, Sleeves Feeders Cutting, Heat Treatment, Fettling Shop, Quality Control and Inspection, and Machining. The moulding shop, at Sujan Industries, is equipped with the leading-edge moulding machines where there are continuous sand mixers for moulding and core making. A mechanical reclamation plant and 3 numbers of EOT cranes are also there to aid the high end process in our plant.
Then, the Furnace at our foundry, for melting and casting procedure, is equipped with the pots containing liquid material, worth the capacity of 1000 Kgs and 500 Kgs. We execute the leap pouring & tea spout method and for maintaining the optimum accuracy, the temperature control furnace is equipped with a duly calibrated pyrometer. Again, for controlling the shot-blasting procedure, our fettling shop has a hanger type KSBM that enables the shot blasting machines to contain the capacity of 300 kg. per batch.
Furthermore, our casting workshop is decked with all the in-door facilities for standard heat treatments, Annealing, Normalizing, Tempering & Solution annealing. For this, the heat treatment shop has a gas-fired HT furnace with 3 MT capacity, rapid quench facility with 30,000 liters capacity. All the furnaces are calibrated as per API 6A standard. Also, the gas-fired salt bath furnaces at our plant have the capacity of Austempering 2.5 MP and Tempering 1 MT. Sujan Industries: One of the best steel casting foundry in India performs turning, milling, drilling, and balancing for machining operations. Our internal machining shop is technologized with CNC Machine, VMC Machine, Drill Machine, Lathe Machine, etc. with maximum capacity.
To ensure excellence, the quality control team at Sujan Industries execute different testing procedures as per the requirement of our clients like dimensional and visual inspection, hardness & NDT testings etc. We execute the chemical testing procedure in the Shimadzu spectrometer, which has 24 elements with a Nitrogen channel. Also, we have Master samples for carbon steel and alloy steel from BAS. Then, according to the intended application, the physical properties are selected to match the performance requirements. The properties are hardness, strength, ductility, toughness, wear resistance, corrosion resistance, machinability, weldability, high temperature and low temperature procedure.
At present, we produce and deliver the premium quality steel casting products to the Indian Railways and other heavy engineering sectors and are looking forward to blooming our business in both Indian & worldwide markets. We also provide tailor made casting products as per the needs and expectations of our clients.