PRODUCT DESIGN & DEVELOPMENT

At Sujan Industries, we redefine innovation with our cutting-edge solutions in rubber parts, rubber to metal bonded items, antivibration products, plastic components, and casting components. With decades of experience and unwavering commitment to quality, we stand as pioneers in the manufacturing industry. Our expertise lies in crafting custom solutions that elevate your products to new heights of excellence

1

Design
FMEA

We leverage Design Failure Mode and Effects Analysis (FMEA) to identify and mitigate risks preemptively, ensuring every possible failure mode is well examined.

2

Design
Validation Plan

Our design validation plan comprehensively ensures our rubber products meet the defined user needs and specifications, ensuring performance, safety, and reliability.

3

Prototype
Build

Our team excels at prototype building, creating tangible models for a thorough evaluation, enabling us to test, refine, and perfect before moving to the mass production stage.

4

Engineering
Drawings

Our detailed engineering drawings are the blueprint for our high-quality rubber products. These illustrations provide a comprehensive view of each product, capturing every aspect, from dimensions to assembly instructions.

5

Engineering
Specification

Our engineering specifications are defined, outlining product performance, testing methods, and quality standards, ensuring our rubber products meet industry standards and customer expectations.

6

Material
Specification

Our material specifications allow a comprehensive overview of the type, quality, and properties of the materials used, emphasizing our commitment to producing high-quality rubber products.

7

Special Tooling, New
Equipment Development

Investment in special tooling and the development of new equipment is key to our innovative approach to improving product quality, increasing efficiency, and keeping up with the latest trends.

8

Prototype Gauges &
Testing Requirement

Our prototypes undergo stringent testing using specialized gauges and equipment to ensure consistency, functionality, and durability, guiding any necessary refinements.

9

Prototype Control
Plan

With prototype control plans, we ensure consistency and accuracy in every stage of the prototype development, paving the way for high-quality end products.

PROCESS & PRODUCT DEVELOPMENT

1

Packing
Standards

Our packing standards ensure each product is protected and delivered in optimal condition. We employ best practices and materials to protect our rubber products from potential damage during transport and storage.

2

Product/ Process
Quality Review

We conduct regular product and process quality reviews. These assessments allow us to continuously improve our operations, ensuring each rubber product meets our high standards and customer expectations.

3

Process Flow
Chart

Our process flow charts provide a clear visual guide to each step of our production process. This allows for optimized workflow, efficient resource allocation, and consistent, high-quality output.

4

Floor Plan
Layout

Our floor plan layout optimizes workflow, safety, and efficiency, ensuring our team can operate at peak productivity and that our rubber products are manufactured with utmost precision.

5

Process
FMEA

We utilize Process Failure Mode and Effects Analysis (FMEA) to identify potential failures in our manufacturing process, helping us mitigate risks and ensure consistent quality in our rubber products.

6

Control
Plan

With control plans, we monitor and control each process, ensuring consistent output and product quality. By monitoring process parameters, we ensure every rubber product meets our stringent quality standards.

7

Process
Parameters

We closely monitor and control our process parameters to ensure consistent manufacturing conditions. This leads to uniformity in our rubber products, ensuring each item meets the quality and performance expectations of our customers.

8

Process
instruction

With process instructions, we have clear, detailed guidance for each manufacturing step, assuring every team member understands their role.

9

Inspection
Standards

We inspect each rubber product at various stages of manufacturing to ensure they meet the required specifications and any deviations are identified and corrected promptly.

10

Measurement System
Analysis

We use Measurement System Analysis (MSA) to assess and improve the accuracy of our measurement systems. This ensures reliable data collection, leading to accurate evaluations and consistent quality of our rubber products.